Universal gripper for fabrics – design, validation and integration

Abstract

PurposeThe paper aims to present the design, validation and integration of a universal fabric gripper. Flexible material handling is one of the most challenging problems occurring in the field of manipulator robots. Because textile products shape and properties can widely vary, each textile and each technological operation should have its own specialized gripper. The objective of the work described here is therefore to design a universal gripper able to grip and transfer every kind of textile.Design/methodology/approachThe design objectives are the ability to handle panels of varying shapes and sizes without material deformation and/or folding, and the easy integration with commercially available manipulator robots. To answer initial requirements and increase the textile gripping reliability, we opted to combine three different gripping technologies: vacuum, intrusion and pinch.FindingsEach system was first validated independently through static tests. The vacuum technology offers a high reliability to handle impermeable materials. The intrusion technology is reliable for the manipulation of high porosity materials, while the pinch technology shows good results for all soft fabrics when combined with the vacuum technology. Then, the limits of the new gripper in terms of gripping capacity, compressed air consumption and characteristics and limitations of the flexible material handled were put in evidence using a robot arm. An automated selection program of the gripper based on the material characteristics has also been developed and implemented.Originality/valueThis paper fulfills an identified need to design a universal gripper able to grip and transfer every different kind of cut textile.