Understanding aluminum behaviour in aqueous alkaline solution using coupled techniques: Part II: Acoustic emission study

Abstract

This work focuses on the behaviour of pure aluminum in alkaline media, by coupling both acoustic emission (AE) and direct hydrogen voltammetry to electrochemistry. We notably monitored, recorded and analyzed the acoustic emission activity generated by the aluminum electrode as a function of its polarization during a linear sweep voltammetry (from anodic to cathodic potentials) on pure aluminum in 4 M aqueous potassium hydroxide solution. Such in situ coupling of electrochemistry and acoustic emission shows a perfect correlation between the two signals. After careful analysis of the AE signal using a statistical treatment, and based on five relevant AE parameters (rise time, duration, amplitude, absolute energy, maximum frequency), we could separate various groups of AE signals occurring at the aluminum electrode. We further linked them to the different (and possibly concomitant) electrochemical phenomena, which are taking place upon polarization of the aluminum electrode in strong alkaline medium. First, we confirmed that hydrogen evolution initiates for potentials positive to aluminum open circuit potential in 4 M potassium hydroxide solution; such small but non-negligible hydrogen production occurs in parallel to aluminum oxidation. Second, aluminum oxides are present only around the open circuit potential; whereas they are eroded for high aluminum oxidation potentials, they are flaked off at high hydrogen evolution potentials. Such latter process is probably accelerated by the hydrogen evolution-induced alkalization of the electrolyte. Third, two modes of hydrogen evolution are recorded: one on the oxide, the other one on bare aluminum, the latter being the most efficient. This strong hydrogen evolution at very low electrode potential probably assists the removal of the brittle residual oxide/passive film present on aluminum (which we denote as hydrogen-assisted aluminum exfoliation corrosion), therefore causing the rapid erosion of the aluminum electrode. As a result, aluminum is never in immunity conditions in strong alkaline medium.