Ultrasonic guided wave defect detection method for tank bottom plate based on SH0 mode multichannel magnetostrictive sensor

Abstract

To address the challenge of ultrasonic detection of multiple defects in large-scale tank bottom plates, a multi-channel magnetostrictive sensor was designed and developed to effectively excite SH (Shear Horizontal) mode guided waves. The optimal overall scheme of the sensor was obtained by considering the sensor excitation energy, coupling efficiency, and fabrication process. Through experimental tests, the consistency of each channel of the sensor is evaluated, and the center frequency and detection range of the sensor are measured. To detect defects of varying sizes and depths in steel plates, a rotating total focus imaging method is proposed. And we conducted experiments using a multi-channel magnetostrictive sensor to achieve SH0 guided wave imaging of multiple defects across the full domain. Our experimental results demonstrate that, across 8 rotations, we achieved a minimum relative position error of 4.32% and a minimum absolute angle error of 2.16°. Our research provides an effective solution for ultrasonic detection of tank bottom plates, and the proposed method is also applicable for defect detection in other large plate-like structures.