Tuning Modal Behavior of Additively Manufactured Lattice Structures

Abstract

Abstract Thanks to the increasingly widespread additive manufacturing technology and promising properties, the use of lattice structures (LS) is becoming increasingly frequent. LS allows the components to be designed with tunable stiffness, which can unlock the control of natural frequencies. However, crucial challenges must be faced to integrate LS into the typical design process. In this work, an experimental and numerical study of LS-enabled tuning of natural frequencies in mechanical components are proposed. In a first step, the difficulties arising with the large amount of finite element method (FEM) nodes, that are required to predict LS complex shapes in detail, are overcome by modeling LS with an elastic metamaterial whose stiffness properties are determined through ad hoc finite element analyses. After that, a simplified investigation can be conducted on the modal properties of components with fixed external shape and variable internal LS filling, based on triply periodic minimal surfaces (TPMS) lattices. In those conditions, the parameters of the LS core can be tuned to control and optimize the global modal frequencies of the entire geometry. In addition, the admissible range of frequencies can be estimated. Optimized plates results are validated through an experimental test campaign on additively manufactured specimens made with laser powder bed fusion technology. The samples are hammer-tested with various boundary conditions while laser sensors measure the oscillation data of selected points. Finally, estimated and identified natural frequencies were compared. The described model is suitable to be implemented in an automated tool for designers.