Abstract

In freight classification, lithium-ion batteries are classed as dangerous goods and are therefore subject to stringent regulations and guidelines for certification for safe transport. One such guideline is the requirement for batteries to be at a state of charge of 30%. Under such conditions, a significant amount of the battery’s energy is stored; in the event of mismanagement, or indeed an airside incident, this energy can lead to ignition and a fire. In this work, we investigate the effect on the battery of removing 99.1% of the total stored energy. The performance of 8Ah C6/LiFePO4 pouch cells were measured following periods of calendar ageing at low voltages, at and well below the manufacturer’s recommended value. Battery degradation was monitored using impedance spectroscopy and capacity tests; the results show that the cells stored at 2.3 V exhibited no change in cell capacity after 90 days; resistance rise was negligible. Energy-dispersive X-ray spectroscopy results indicate that there was no significant copper dissolution. To test the safety of the batteries at low voltages, external short-circuit tests were performed on the cells. While the cells discharged to 2.3 V only exhibited a surface temperature rise of 6 °C, cells at higher voltages exhibited sparks, fumes and fire.

Highlights

  • Given that the production of lithium-ion batteries is heavily concentrated in South East Asia[10], transportation of these devices to the majority of end users is a necessity

  • We investigate the viability of transporting Li-ion batteries, lithium iron phosphate (LFP) batteries, at voltages corresponding to 0% state of charge (SoC) and lower, i.e., after removing almost all of the energy stored in the electrochemical system

  • Storing batteries at SoCs below 0% SoC, i.e., at significantly low voltages, is ideal from a transport safety point of view, it was found that solid electrolyte interphase (SEI) dissolution and gassing persevere under such conditions causing irreversible ageing

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Summary

Discussion

Battery SoC is adjusted to a value between 30% and 70% at the end of cell production This is mainly due to the speculation within the battery industry that calendar ageing of Li-ion cells are accelerated when stored at low SoC. This work presents results showing that cells which are discharged to 0% SoC or lower become inert and cannot create a fire even under a short-circuit scenario Such conditions are conducive to safer transportation of Li-ion batteries. If safe air freight is possible, it will accelerate the development and production of EV battery packs, and reduce transportation costs These conclusions based on the LFP cells may persist for other cell chemistries as well, as firstly, the fire created in an external short-circuit event is due to the stored energy and if the energy is removed from any cell they will become inert. Under abuse conditions which will stimulate extensive exothermic chemical reactions, such as aggressive thermal insult, the hazard of thermal runway and combustion[9] still exists

Findings
Conclusion
43. Hazardous Materials
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