Transition Metal Diborides as Electrode Material for MHD Direct Power Extraction: High-temperature Oxidation of ZrB2-HfB2 Solid Solution with LaB6 Addition

Abstract

Transition metal borides are being considered for use as potential electrode coating materials in magnetohydrodynamic direct power extraction plants from coal-fired plasma. These electrode materials will be exposed to aggressive service conditions at high temperatures. Therefore, high-temperature oxidation resistance is an important property. Consolidated samples containing an equimolar solid solution of ZrB2-HfB2 with and without the addition of 1.8 mol pct LaB6 were prepared by ball milling of commercial boride material followed by spark plasma sintering. These samples were oxidized at 1773 K (1500 °C) in two different conditions: (1) as-sintered and (2) anodized (10 V in 0.1 M KOH electrolyte). Oxidation studies were carried out in 0.3 × 105 and 0.1 Pa oxygen partial pressures. The anodic oxide layers showed hafnium enrichment on the surface of the samples, whereas the high-temperature oxides showed zirconium enrichment. The anodized samples without LaB6 addition showed about 2.5 times higher oxidation resistance in high-oxygen partial pressures than the as-sintered samples. Addition of LaB6 improved the oxidation resistance in the as-sintered condition by about 30 pct in the high-oxygen partial pressure tests.