Abstract
The formation of intermediate reaction products after calcium addition to aluminum-killed steel was studied. Steel samples were taken from laboratory and industrial heats before and at various times after calcium treatment. Inclusions were characterized by automated and manual scanning electron microscopy and X-ray microanalysis of polished cross sections and inclusions extracted by dissolution of the steel. Industrial and laboratory melts containing more than 40 parts per million (by mass) of dissolved sulfur showed calcium sulfide as the main reaction product after calcium injection, with calcium aluminates appearing later. It is proposed that the calcium aluminates are formed by reaction between the calcium sulfide and the alumina. A laboratory heat containing 7 parts per million of sulfur showed calcium oxide as the main initial calcium reaction product. A simple mechanism is proposed for the modification of alumina inclusions by calcium, considering transient CaO and CaS formation.
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