Transient heat transfer simulation, sensitivity analysis, and design optimization of shallow ground heat exchangers with hollow-finned structures for enhanced performance of ground-coupled heat pumps

Abstract

Ground-Coupled Heat Pumps (GCHPs) are regarded as an effective technology for building energy development and residential hot water production. The essential challenges to encompass these systems in urbanized areas are the highly drilling and initial costs of GCHPs. To overcome this challenge, researchers and industries are seeking innovative solutions by focusing on optimizing the structure of ground heat exchangers (GHXs), which act as the essential component for efficient geothermal energy extraction in GCHPs. Hence, this paper introduces a comprehensive comparative numerical investigation of an innovative U-tube GHX with a hollow-finned structure for augmenting the performance of the GCHPs. This design remarkably enhances the thermal performances, reduces the thermal resistance, therefore minimizes borehole depth, reduces drilling costs, boosts GCHP's financial viability, and bolsters geothermal energy utilization. Therefore, a series of three-dimensional analyses of transient heat extraction is executed and validated using a practical field experiment performed by the authors' research group to investigate the thermal behavior of the hollow-finned U-tube GHX at different fin configurations and compare its efficacy to typical circular U-tube GHX. More so, a parametric study and sensitivity analysis are also performed to identify the influence of critical operational and design factors on the heat extraction of the proposed hollow-finned U-tube GHX compared to the typical circular GHX. The influences of groundwater flow on the transient heat extraction were also examined. Additionally, a dimensionless shape factor is introduced to assess the implications of the U-tube geometry with hollow-finned on the thermal performance of the GHXs. Furthermore, design optimization was also conducted by examining different branched-shaped hollow-fin's U-tube GHX configurations. The findings indicate that the mean heat transfer rate of hollow-finned U-tube GHX can be increased by 44.58 % compared to the conventional circular U-tube GHX. Correspondingly, the total thermal resistance of hollow-finned U-tubes GHX was reduced by 47.71 %. It also identified that the Y-shaped hollow-finned U-tube GHX was the optimal design among the investigated configurations of branched-shaped hollow-finned U-tube GHXs, demonstrating an increase of 52.64 % compared to the conventional circular U-tube GHX. Moreover, it is revealed that a lower shape factor enhances the heat transfer rate significantly. Furthermore, the optimal mass flow rate and desired number of hollow-finned were estimated as 0.80 kg/s and six fins, respectively. Conclusively, this investigation concludes that the hollow-finned U-tube GHX can greatly enhance the heat extraction rates and reduce borehole thermal resistance, which can increase the efficiency of GCHP systems.