Abstract

In this work, the “host-guest” combination has been conducted upon the utilization of dual industrial solid wastes, namely, spent FCC catalyst and red mud. The host of cancrinite zeolite was successfully synthesized under the optimum conditions of pre-treatment temperature of 500 °C for 4 h, spent FCC catalyst to NaOH of 0.8 (mass ratio), nitric acid to red mud of 5 (volume/mass), 140 °C for 12 h. The as-synthesized cancrinite sample had the maximum specific surface area of 251 m2/g, resulting in the relative leachability for Ni2+ (0.03%) and V2+ (0.38%) much better than that of spent FCC catalyst. The “host-guest” rule was discussed to reveal the mechanism for heavy metal ions stabilized into cancrinite zeolite. The feasibility (sources, synthesis methods, energy consumption and performance) of the present study was evaluated on a medium level by comparison with other literatures. Finally, the cost assessment of cancrinite zeolite was checked and the production cost was about 8 $/kg, decreasing the production price by at least 95% compared to commercial zeolites. Thus, the present study showed the feasibility and potential of solid wastes for stabilizing heavy metal ions, particularly in an advantage of the cost-effectiveness.

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