Towards Fully Aqueous Ozone Wet Strip of 193 nm Photoresist Stack Using UV Pre-Treatments in Low-k Patterning Applications

Abstract

All-wet processes are gaining a renewed interest for the removal of post-etch photoresist (PR) and Bottom Anti Reflective Coating (BARC) in the Back-End-Of-Line (BEOL) semiconductor manufacturing, as an alternative to plasma strip, which may cause damage to advanced porous low-k materials. However, degradation of DUV PR by etch plasmas results in a modified top layer that is cross-linked (so-called crust) and therefore not soluble anymore using pure organic solvents. This study investigates the combination of UV with ozonated processes to remove PR and BARC in BEOL applications. Treatment of PR and BARC by UV irradiation was proved to be an interesting process to increase the concentration of reactive C=C bonds in the post-etch PR and BARC layer. Another effect of UV irradiation is that it can cause scissioning of C–C bonds in the PR main chain, thereby improving the dissolution of the PR in solvents. This UV pre-treatment was used as a preliminary step to enhance PR and BARC removal by ozonated wet strips. Different pathways were studied in detail, leading to the development of a fully aqueous ozonated wet strip process.