Abstract
High volume fraction of tri-phase eutectic structure is challenging to obtain in ternary alloys through conventional methods. Currently, we reported that super-gravity solidification can be utilized to obtain high-volume fraction Al-Al2Cu-Si tri-phase eutectic structure in Al-Cu-Si alloys. The refinement of the eutectic structure can be detected mainly due to the enhancement of mass transfer, affecting the nucleation rate and growth of eutectic phase in the Al-Cu-Si eutectic system. Interestingly, the refined Al2Cu and Si eutectic structures are stable even up to 300°C thermal exposure without obvious coarsening, contributing to the enhancement of elevated-temperature mechanical properties (~268.8±8.8MPa at 300 °C), which is ~51.9% higher than those solidified under normal gravity field (~177.0±1.9MPa). The refinement and homogeneous distribution of more Al-Al2Cu-Si tri-phase eutectic structures provide better stress dispersion, favoring crack initiation and propagation within the tri-phase eutectics, resulting in a transition from brittle fracture to ductile fracture mode.
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