Toward the development of a new smart composite structure based on piezoelectric polymer and flax fiber materials: Manufacturing and experimental characterization

Abstract

Although technologies and processes for creating smart composite structures have been established, significant limitations still necessitate additional research to overcome. Indeed, numerous studies have highlighted the challenges of embedding active elements, often leading to compromises in the structural integrity of smart composite materials. In contrast, this study introduces a novel perspective, offering innovative insights and valuable contributions to the existing knowledge. The primary contribution of this study lies in addressing the critical need for the seamless integration of active materials within composite structures. To demonstrate this, our study considers the potential integration of Polyvinylidene Fluoride (PVDF), a polymer-based piezoelectric material, with pre-impregnated unidirectional flax fibers to produce a smart composite structure. The consolidation molding process was adopted to manufacture the smart composite samples for investigations. Experimental analysis were then considered to evaluate the influence of the embedded PVDF film on the mechanical performance of the structure and to assess the resulting functional properties. X-ray micro-computed tomography and an additional strength-of-material test approach, Interlaminar Shear Strength (ILSS), were performed to explore the impact of the insertion on the integrity of the laminate structure. On the other hand, we conducted vibration tests to assess the electromechanical properties. The tomography results reveal void elimination in the edges of the active material insert, which could be attributed to the choice of thin film materials. Moreover, the ILSS results highlight the minimal impact of PVDF material on mechanical performance, showcasing a mere 0.69% degradation of the material strength. These results are comparable to the recently reported works but with an appreciable margin of improvement. The vibration test response demonstrates the ability of the embedded piezoelectric material to generate voltage, which validates our integration procedure. The smart composite material’s sensitivity to ambient vibrations and its power generation potential show promise for sensing and energy harvesting.