THIN FILM METHANE SENSOR BASED ON CARBON COMPOSITE

Abstract

Today, with the oil and gas industry playing a key role in the global energy sector, issues related to the effective control and detection of methane leaks are becoming an integral part of the strategic tasks of the industry. The article is devoted to the research and development of a thin-film sensor for detecting methane in the air using a carbon composite. The technical result of this study is the creation of a highly sensitive and energy efficient sensor for measuring methane concentration. The basis for the sensitive element is a thin film of a carbon composite, consisting of a polymer, single-wall carbon nanotubes and graphene oxide, with aluminum electrodes. The sensor has a number of advantages, including responding to the presence of methane without the need for heating, the simplicity of the sensitive material preparation process, and low cost. The ability to quickly start small-scale production, simplified manufacturing due to the use of only one pair of electrodes, as well as increased energy efficiency due to the absence of the need for heating are also positive characteristics of this device. The study presents the results of manufacturing the sensor, including the steps of cleaning the surface of the substrate, creating a shadow mask, spraying electrodes, forming a thin film of the composite by centrifugation, as well as analyzing the microstructure of the sensor using an atomic force microscope. Also presented are data on obtaining multilayer structures of thin-film resistive sensors based on a polymer matrix nanocomposite, single-wall carbon nanotubes and graphene oxide, including the process of creating electrodes. This study is important for the development of methane monitoring methods in the oil and gas industry and other industrial areas, offering promising technical solutions to ensure environmental and economic sustainability of production.