Thin, disposable, antibacterial, heat-pressed photocatalytic plastic films

Abstract

The production of several different thin, highly flexible, disposable, antibacterial, photocatalytic plastic films is described. A thin layer of a semiconductor photocatalyst, SC, powder is partially embedded in a thin (ca. 30 μm), highly flexible film of low-density polyethylene, LDPE, by heat-pressing the two together. The resulting SC/LDPE film is then tested for photocatalytic activity, via the photo-oxidised bleaching of methylene blue, MB, and photocatalysed antibacterial activity, via its inactivation of Escherichia coli, E. coli. The SCs tested include, P25 TiO2, high surface area Tronox rutile TiO2, low surface area rutile TiO2, ZnO and WO3. The MB test results reveal photocatalytic activities of the SC/LDPE films are, P25 TiO2 > ZnO > rutile TiO2 ≈ Tronox rutile TiO2 > WO3, which suggest the kinetics depend largely on the redox potential of the photogenerated conductance band electrons. In contrast, the E. coli deactivation results show that the order of activities of the SC/LDPE films, in the dark and (with an increased rate) upon illumination, are, Tronox rutile TiO2 > P25 TiO2 > ZnO > WO3 > rutile TiO2, which is similar to the variation in roughness factor, Rf. It appears that rough films are better at deactivating E. coli, not only under illumination, via both a photocatalytic and thermal mechanism, but also in the dark, via a ‘bed-of-nails’/shear stress physical mechanism. Encouragingly, in most cases, the photocatalysed antibacterial activity exhibited by the SC/LDPE films is not much (ca. 74 %) lower when a cool white fluorescent rather than UVA lamp is used (UVA irradiance = 47 μW/cm2 and 1.5 mW/cm2, respectively). The Tronox rutile TiO2 film was also found to be effective in deactivating another Gram-negative bacterium and, to a lesser extent, two Gram-positive bacterial species. The potential of these thin plastic films with a notable antibacterial activity under room light and in the dark is discussed briefly.