Abstract

In this paper we present a detailed thermoviscoelastic formulation for the simulation of thermally and pressure induced residual stresses in injection moulded short-fibre-reinforced thermoplastics. The computed residual stresses enable us to predict shrinkage and warpage in the finished products. We also apply an anisotropic version of a rotary diffusion equation to calculate the flow-induced fibre orientation distribution. The predicted fibre orientation state, together with micromechanical theories, allows the incorporation of anisotropy in material properties into the thermoviscoelastic model. Finally we report three numerical examples to indicate the success of the present model.

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