Thermo-Mechanical Properties of Particulate Banana Epoxy Composite with Fruit Waste (Dragon Fruit Peel) Micro Filler for Household Applications

Abstract

This study evaluates the thermo-mechanical characteristics of eco-friendly composite made of particulate banana fiber (reinforcement), epoxy resin (matrix) and dragon fruit peel powder (micro filler). The composites were developed using compression moulding technique with 3 factors, 4 variations and Taguchi orthogonal array design (L16). The proposed filler characterization results revealed that the density was 0.97 g/cm3 and combination of C–O, Ca–O, and Ca–Co could improve mechanical strength. Composites with 5 mm fiber length, 40 wt.% fiber weight, and 15 wt.% filler weight have a maximum tensile strength of 25.58 MPa, flexural strength of 44.47 MPa, impact strength 180.33 J/m, and hardness of 82.50 SD. The best composite’s thermal, wear, water and fatigue studies were proposed to suit household applications. The proposed filler improves fiber-resin bonding, which increases thermal stability to 245 °C, wear resistance, decreases water absorption, and results in a fatigue life count of 121000 cycles. Thus, this study concluded that the increasing filler content and decreasing particulate size had an impact on the thermo-mechanical characteristics of banana-reinforced polymeric composites. As a result, an eco-friendly polymeric composite mixer coupler model was developed. Comparative structural and model analyses were performed using ANSYS R17.2. The analysis results confirmed that the proposed composite had higher natural frequencies of 2766.5 Hz and lower deformation values of 0.089293 mm. This proves the proposed eco-friendly composite is a suitable replacement for a synthetic mixer coupler.