Thermokinetic study of tannery sludge using combustion and pyrolysis process through non-isothermal thermogravimetric analysis

Abstract

Sludge from the tannery is produced in enormous amount. This work has investigated the thermal analysis behaviour of the tannery sludge by use of the thermogravimetric analysis (TGA). The TGA experiments is carried out in both air and nitrogen environment at the varied heating rates of 5, 10, 20 and 40 °C/min from the temperature range of 30–900 °C. In the assessment of kinetic parameters, the model fitting (Combined kinetics) method was employed. It was investigated that thermal degradation of the tannery sludge sample occurred in three stages. Majorly the conversions were observed in stage II for both in air and nitrogen environment. The activation energy (Ea) value for the combustion is 165.9 kJ/mol while for the pyrolysis the Ea value is obtained as 65.2 kJ/mol from the conversion range between 0.2 and 0.8 which is a promising approximation supported by a strong R2 value of 0.9719 and 0.93 for combustion and pyrolysis respectively. It is estimated from the master plots that six ideal models A1/2, A1/3, A1/4, F3, F4 and D5 were probably in approximation with the linear fitted data for both air and nitrogen. Various thermodynamic parameters which include the ΔH, ΔG and ΔS are also complimented that indicates the formation of activated complex and non-spontaneity of the reaction. The detailed thermokinetic study of the tannery sludge in combustion and pyrolysis offers a novel approach to understanding how this waste material decomposes under different temperature conditions. This holistic perspective contributes valuable insights into waste management practices, environmental impacts, resource recovery, and process optimization within the leather industry. Furthermore, the optimization of leather production processes on a large scale can minimize waste generation and enhance energy efficiency, strengthening the competitiveness and sustainability of the leather industry.