Thermodynamic and exergy evaluation of an innovative hydrogen liquefaction structure based on ejector-compression refrigeration unit, cascade multi-component refrigerant system, and Kalina power plant

Abstract

Considerable recent ecological and energy concerns have aroused the exploitation of sustainable resources and cost-effective production of green energy carriers such as liquid hydrogen. Despite the remarkable merits of the multi-component refrigerant cycle in enhancing the hydrogen liquefaction process efficiency, it contributes to problematic controllability, increasing investment costs. Moreover, it is not easily possible to keep the composition share of refrigerants in case of leakage. This paper develops an innovative integrated structure for liquid hydrogen production, which benefits from the compression-ejector unit and six cascade multi-component refrigerant cycles in the pre-cooling and liquefaction stages. The Kalina power generation uses wasted heat in the integrated system. A power of 595.6 MW is necessary to produce 22.34 kg/s liquid hydrogen, resulting in specific energy consumption (SEC) of 7.405 kWh/kg LH2 and a coefficient of performance (COP) of 0.103. Besides, the COP of the compression-ejector refrigeration cycle is 0.8682, and the thermal efficiency of the Kalina cycle is 0.1228. The exergy efficiencies of the proposed structure and the ejector-compression refrigeration cycles are 0.2359 and 0.6462, respectively. Heat exchangers take the lion's share of exergy destruction with 39.55%, followed by gas turbines (27.92%) and compressors (21.81%). Based on sensitivity analysis, with the pressure increase in the secondary stream of Ejector1, the SEC increases by 7.435 kWh/kgLH2, and the COP of the ejector-compression refrigeration cycle decreases by 0.8242. As the pressure rises in the Kalina cycle, the SEC declines to a low of 7.4135 kWh/kg LH2 at 26 bar, then increases with pressure.