Abstract

The Ni2Al3 coatings were prepared by aluminizing with and without nanocrystalline (NC) Ni film using the pack cementation process for 5 h at 620 °C. After oxidation at 900 °C, the results demonstrate that the alumina formed on two Ni2Al3 coatings composed of θ-Al2O3 on the basis of investigations of scanning electron microscopy (SEM), x-ray diffraction (XRD) and photo-stimulated luminescence spectroscopy (PSLS). The transmission electron microscopy (TEM) investigations combined with the electron diffraction pattern revealed that a small grain of α-Al2O3 nucleated on the Ni2Al3 coating with Ni film at the alumina scale/coating interface. Moreover, the Ni2Al3 coating with Ni film, in comparison to Ni2Al3 coating without Ni film control the size and density of the cavities formation at the scale/coating interface resulted in better adhesion of the alumina scale on aluminide.

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