Abstract

Thermal cyclic tests of ZrO 28wt.%Y 2O 3/Co32Ni21Cr6A10.5Y duplex thermal barrier coatings (TBCs) were conducted from room temperature to 1000, 1025, 1050, 1075 and 1100°C. Failure analyses of all spalled specimens were carried out to elucidate the degradation mechanism of the TBCs. It was found that the decrease in cyclic life of TBCs is most dramatic when the temperature is increased from 1000 to 1025°C. Specimen geometry has a large influence on the cyclic life of TBCs. The critical weight gain at failure of TBCs is different for specimens tested at various temperatures. An unexpected minimum in specific weight gain at failure was observed at 1075°C. Spalling of the ceramic overlayer appears to propagate along the ceramic overlayer-bond coat scale interfacial region and a spalling mechanism for the ZrO 28wt.% Y 2P 3 ceramic overlayer is proposed according to the results obtained in this study.

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