Thermal conductivity of porous refractory material after aging in service with carbon pick-up

Abstract

Medium Density Insulating Boards, based on vermiculite, are used for the insulating lining of ladles in steel production. In service, carbon monoxide is generated from oxidation of neighbouring Magnesia – Carbon bricks and diffuses through the refractory brick lining to deposit carbon in the colder insulating lining via the Boudouard reaction. Characterization by laser flash and hot disk measurements of original and post-mortem samples reveals an approximate increase by 26% in the overall thermal conductivity of the board to 0.34 W m−1 K−1 at room temperature following 15 months service. This is attributed to carbon and chloride phases detected by X-ray fluorescence and energy dispersive X-ray spectroscopy in the outermost zone of the board, cut into three zones for analysis along the heat flow direction. The increase in thermal conductivity is reduced to 17% when the thermal gradient in service conditions is considered.