Thermal and Mechanical Properties of Cu-Graphite Composites with Spatial Anisotropy

Abstract

In the present study, we analyzed the thermal and mechanical properties of Cu-graphite composites (CGCs) with spatially anisotropic graphite layers. These composites were fabricated using a combination of electroless plating and spark plasma sintering (SPS) processes. Thermal conductivities and thermal expansion coefficients of the composites were measured using differential thermal analysis (DTA) and a laser flash method. In particular, the thermal expansion coefficients of the composites were investigated by comparative analysis, which was conducted by processing prototypes in a vertical direction with a parallel sector in the direction of the upper and lower axial pressure. The Cu reinforced with the graphite flake showed better thermal properties compared to the graphite fiber, while the graphite fiber led to better mechanical properties. This investigation was conducted to better understand the dependence of thermal properties on the morphologies of the graphite layers (i.e., flake and fiber types) in the Cu matrix. The bending strength and friction coefficient of the composites were also investigated. Taken together, the results from this work offer fruitful, yet practical information to utilize the CGCs as a thermal management material, essential for electric and electronic devices.