Theoretical guidance for fabricating higher flux hydrophobic/hydrophilic dual-layer membranes for direct contact membrane distillation

Abstract

In this study, a new simultaneous heat and mass transfer theoretical model of the membrane distillation process operating under direct contact membrane distillation (DCMD) mode has been developed for the hydrophobic/hydrophilic dual-layer composite membranes. Using the proposed model, a criterion parameter (β) was derived to determine whether the flux will be increased for the prepared hydrophobic/hydrophilic composite membranes. A flux ratio (γDL/SLM) of dual-layer to single-layer membrane was also developed to predict the DCMD flux performance of the composite membranes. To validate the theoretical model, three sets of dual-layer hydrophobic/hydrophilic composite membranes and single-layer hydrophobic membranes with defined total thicknesses (240 μm, 260 μm, and 285 μm) and different thickness ratios (δ/δo=3.69, 2.48 and 2.19) were purposefully fabricated using electrospinning technique. Theoretical modelling results were compared with the experimental data in terms of DCMD flux ratio. The experimental data of flux ratios for the three sets of fabricated membranes at 60 °C, γDL/SLE, are 2.75, 1.97 and 1.80, respectively, which fit well with the model prediction values (γDL/SLM= 2.96, 2.18, and 1.97) within high agreement level at a relative standard deviation of 9.6%. Furthermore, the flux ratio of DL2 to SL2 membranes (dual-layer and single-layer membranes with 260 μm total thicknesses and δ/δo=2.48 thickness ratio) at different feed inlet temperatures still maintain a high degree of consistency with model values. Overall, the results show the experimental data agree well with the theoretical model prediction for the flux ratio within relative standard deviation of 10.1%, thereby confirming the validity of the proposed model. Additionally, a critical value of the thickness ratio (χ) was calculatedχ=1+1β, this value could provide useful guidance to design a highly efficient hydrophobic/hydrophilic dual-layer composite membrane for DCMD applications in the future work.