The Visual Control of Minuteness Wire Twister Machine

Haixia Kang,Dianbin Gao,Tao Yang

doi:10.5539/mas.v2n1p18

Abstract

A new control system of minuteness wire twister machine is introduced in this article, which realizes the visual control taking the touch screen as the core and making AC servo motor and stepping motor as the drive components. The key technique is to automatically control and compensate the position errors between the angular displacement of principal axis and ball screws displacement. The control system solves the problem of yawp existing in the equipment, and the touch screen can actualize man-machine conversation and various control parameters are clear at a glance.

Highlights

The application range of minuteness wire twister machine becomes more and more extensive, which includes the winding of enamel-insulated wire, the winding of mutual inductance loop and so on
We adopt PLC and touch screen control to design this minuteness wire twister machine which can make the operation of the whole equipment simpler
The winding of the twister machine includes spiral winding and circuit winding. This equipment can implement the circuit winding of minuteness wires, which requests the rev of principal axis and the ball screw fulfill the requirement that when the principal axis rotates one circuit, the ball screw goes for the distance of one line diameter, two neighbor tiny lines will have no apertures (Mai, 1997, p.25-27)

Summary

Introduction

The application range of minuteness wire twister machine becomes more and more extensive, which includes the winding of enamel-insulated wire, the winding of mutual inductance loop and so on. We adopt PLC and touch screen control to design this minuteness wire twister machine which can make the operation of the whole equipment simpler. The characters of this machine include following aspects. This machine can fulfill the requirements of different line diameters, and the winding process is highly efficient and stable, which can fully enhance the production efficiency. It offers a more efficient method to actualize volume-production and guarantee quality of products for minuteness wires

Principle and function requirements

Design of mechanism

Design of control part

Conclusions