The Mechanical Properties, Compatibility, and Thermal Stabilities of POE-Graft-Methyl Methacrylate and Acrylonitrile(POE-g-MAN)/ Styrene-Acrylonitrile Copolymer (SAN Resin) Blends

Abstract

POE-graft-methyl methacrylate and acrylonitrile (POE-g-MAN) was prepared by graft copolymerization of methyl methacrylate (MMA) and acrylonitrile (AN) onto polyethylene-octene copolymers (POE) with suspension polymerization. POE-g-MAN/SAN resin blends (AOMS) were prepared by blending POE-g-MAN with styrene-acrylonitrile copolymer (SAN resin). The mechanical properties, compatibility, and thermal stabilities of AOMS were studied. The notched impact strength of the blends reached 54.0 kJ/m2 when the AN/(MMA + AN) ratio (fAN) of POE-g-MAN, benzoyl peroxide dosage, and POE content in AOMS were 15 wt%, 1.0 wt%, and 25 wt%, respectively. Transmission electron microscopy analysis showed that the highest toughness occurred when the size of POE-g-MAN particles and the surface-to-surface inter-particle distance were proper. Scanning electron microscopy analysis indicated that the AOMS fracture surface had plastic flow visible, which looked like a fibril morphology when the AN/(MMA + AN) ratio (fAN) of POE-g-MAN was 15 wt%. The toughening mechanism of AOMS was shear yielding of the matrix, which endowed AOMS with remarkable toughness. Dynamic mechanical thermal analysis showed that the compatibility of the POE phase and SAN phase improved after graft copolymerization of MMA and AN onto POE. When the grafting chain polarity was appropriate, the miscibility between POE-g-MAN and SAN resin was the best. Thermogravimetry analysis showed that thermal stability of AOMS increased with increasing AN units in POE-g-MAN.