The low-cycle fatigue, deformation and final fracture behaviour of an austenitic stainless steel

Abstract

The low-cycle fatigue (LCF) behaviour of SUS304-HP austenitic stainless steel was investigated systematically using tension-compression cycling under fully reversed total strain amplitude control conditions at room temperature in laboratory air. In addition to tests at constant strain amplitudes, incremental step tests (IST) were also carried out. Cyclic stress response, during companion specimen tests (CST), revealed combinations of a variable cyclic hardening, stable behaviour and softening, depending on the applied cyclic strain amplitude, while during incremental step tests it exhibited cyclic hardening character at all strain levels. Microstructure observations using optical and transmission electron microscopy (TEM) revealed that with increasing total strain amplitudes the slip band density increased and the dislocation structure changed from a planar array to a more cellular-like structure. Cyclic deformation-induced austenite/martensite transformation was observed at higher cyclic strain amplitudes. The change in microstructures during cycling is responsible for the fatigue hardening/softening behaviour of the material. The SEM micrographs revealed that at low-strain amplitudes the inclusion-type nucleation occurred near the surface, while at the higher strain amplitudes crack initiation characterized by cleavage cracking occurred not only near the surface but also in the interior of the specimen. Linear or single-slope behaviour was seen both in cyclic stress–strain and Coffin-Mason plots. Masing cyclic stress–strain behaviour was presented only in the IST method but not in the CST method.