Abstract

The paper reports the results of the examination of the protective properties of silane coatings based on vinyltrimethoxysilane (VTMS) and ethanol (EtOH), doped with the following electrolytes: acetic acid (AcOH), lithium perchlorate LiClO4, sulphuric acid (VI) H2SO4 and ammonia NH3. The coatings were deposited on stainless steel X20Cr13 by the sol–gel dip-coating method. The obtained VTMS/EtOH/Electrolyte coatings were characterized in terms of corrosion resistance, surface morphology and adhesion to the steel substrate. Corrosion tests were conducted in sulphate media acidified up to pH = 2 with and without chloride ions Cl−, respectively. The effectiveness of corrosion protection was determined using potentiometric curves. It has been demonstrated that the coatings under study slow down the processes of corrosion of the steel substrate, thus effectively protecting it against corrosion.

Highlights

  • Over a dozen or so years, many papers on the protection of metal surface with silanes have been published; it should be emphasized, that those publications did not address the effect of modifiers, i.e., electrolytes of varying pH values, on the process of protecting metals covered with silane coatings against corrosion

  • The investigation of VTMS/EtOH/Electrolyte coatings has shown that the sol–gel process can be used for producing protective layers on stainless steel X20Cr13

  • The selection of the appropriate electrolyte has a significant impact on the corrosion and structural properties of VTMS coatings

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Summary

Introduction

Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. The phenomenon of passivation provides a basis for the natural corrosion resistance of some metals and construction alloys, such as aluminium or stainless steels. The protective properties of silane coatings (structure, stability in time, tightness, corrosion resistance) are related to the parameters of the silane solution (silane type, composition, concentration, pH), as well as with the method of application and the process of drying of the deposited coating at a specific temperature. Over a dozen or so years, many papers on the protection of metal surface with silanes have been published; it should be emphasized, that those publications did not address the effect of modifiers, i.e., electrolytes of varying pH values, on the process of protecting metals covered with silane coatings against corrosion

Materials and Methods
The Influence of the Reaction Environment on the Sol–Gel Process
Preparation of Test Material
Microstructural Observations and Chemical Analysis
Surface Roughness of Obtained Coatings
Thickness of Obtained Coatings
Analysis of Coatings Composition
Electrochemical Analysis
Conclusions
Full Text
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