Abstract
The effects of substrate bias power on the microstructure, physical and electrical properties of thin Ti films prepared by ionized physical vapor deposition (I-PVD) process were studied. The influence of Ti underlayer with substrate bias power ranging from 0 to 400 W on the subsequent TiN/AlCu films deposited by conventional PVD process in a multilayer structure was further investigated. Decreasing substrate bias power led: (1) better Ti(002) texture, smoother surface, and lower resistivity in Ti films, and (2) better Al(111) texture, narrower grain size distribution, smoother final surface, better-defined TiN/AlCu interface, and lower residual stress in AlCu alloy films in the corresponding Ti/TiN/AlCu stacks. In both cases, lower substrate bias power resulted in films with desirable microstructures and properties, compared to higher bias powers, for use as Al-based interconnects in IC manufacturing.
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