Abstract
Calendering, or pressing, is the final property-defining process for battery electrode manufacturing to maximize the volumetric capacity of the cell through the compaction of an electrode between two large calender rollers12. On one hand, it can reduce the porosity of battery materials thus increase the conductivity of the materials. On the other hand, it can control the thickness of the electrodes, making sure it is uniform and proper thickness to guarantee the minimal variation in the cell thickness, reaching even stack pressure for module assembly and impacting the thermal management [3]. The calendering process significantly influence the performance of lithium-ion battery (LIB).Graphite anode coating on Cu foil was chosen as our baseline coating for this calendering process investigation. The slurry was mixed in a planetary and dispersive mixer and then coated using reverse comma coating method by a scale-up coater with drying zones of 70 °C. Then the coating was calendered by a calendering machine at various conditions.Calendering, though seemingly a simply process, is influenced by several different parameters significantly. In this study, we systematically investigated the calendering process by carrying-out a Design-of-experiment (DOE). The following calendering parameters were investigated: the parameters of calendering machine gap size, calendering pressure, and the speed of the coating web. The calendered graphite coating was then measured for the morphology by scanning electron microscopy (SEM), the pore size change by BET surface area measurement, and Direct current internal resistance (DCIR) by building half cells and cycling and Electrochemical Impedance Spectroscopy (EIS) at 50% State-of-Charge (SOC).The result showed that pressure is the most critical parameter for calendering and the internal resistance and ionic conductivity changes in response to the calendering parameters. The half-cell with calendering at the pressure of 37 MPa, gap size targeted for 30% porosity, the BET surface area around 0.75 m2/g showed highest cell capacity and lowest internal resistance.
Published Version
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Schedule a callDisclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.
