Abstract
With higher power, frequency and longer life of microwave tubes, cathode heater assembly is being modified to enhance the warm-up performance and reliability, which are governed by ceramics thermal conductivity, electrical resistivity and shrinkage. In present work, a potting material with a high thermal conductivity of 22.14 W/(m K) and low linear shrinkage of 5.5% was prepared using two kinds of alumina powders with different size and morphology. Aqueous slurries were produced for centrifugal casting. The highest solid loading slurries with 70 vol.% were obtained. Green body with relative density above 70% was easily made from slurries using centrifugal casting. Relative sintered density reached 86.75% maximum without any sintering aids. Rheological behavior of slurries, potting microstructure, sintering shrinkage and thermal conductivity were analyzed. Continuous particle distribution, series and parallel models were used to guide the powders proportion and explain the thermal conductivity. The potting material thermal conductivity experimental data agreed with the series and parallel models when the weight parameter ξ was between 0.3 and 0.5.
Published Version
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