Abstract

Lignin fractions having different molecular weights and varied chemical structures isolated from kraft lignins of both softwood and hardwood via a sequential solvent fractionation technique were incorporated into a tunicate cellulose nanofibers (CNF)—starch mixture to prepare 100% bio-based composite films. The aim was to investigate the impact of lignin structural diversity on film performance. It was confirmed that lignin’s distribution in the films was dependent on the polarity of solvents used for fractionation (acetone > methanol > ethanol > ethyl acetate) and influenced the optical properties of the films. The –OH group content and molecular weight of lignin were positively related to film density. In general, the addition of lignin fractions led to decrease in thermal stability and increase in Young’s modulus of the composite films. The modulus of the films was found to decrease as the molecular weight of lignin increased, and a higher amount of carboxyl and phenolic –OH groups in the lignin fraction resulted in films with higher stiffness. The thermal analysis showed higher char content formation for lignin-containing films in a nitrogen atmosphere with increased molecular weight. In an oxygen atmosphere, the phenol content, saturated side chains and short chain structures of lignin had impacts on the maximum decomposition temperature of the films, confirming the relationship between the chemical structure of lignin and thermo-oxidative stability of the corresponding film. This study addresses the importance of lignin diversities on composite film performance, which could be helpful for tailoring lignin’s applications in bio-based materials based on their specific characteristics.

Highlights

  • Plastic is a highly useful and convenient material

  • When lignin fractions isolated from pine kraft lignin after solvent extraction were utilized to prepare starch-based composites, the fraction with low molecular weight was found to improve the mechanical properties of the films significantly, even though they were present in a small amount

  • The molecular weight distributions of lignin were analyzed by size-exclusion chromatography (SEC) based on the methods reported by Guerra et al [47]

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Summary

Introduction

Plastic is a highly useful and convenient material. the plastic production benefits the daily life of society, 90% of the plastic products were used once and discarded, creating a global environmental crisis [1]. When lignin fractions isolated from pine kraft lignin after solvent extraction were utilized to prepare starch-based composites, the fraction with low molecular weight was found to improve the mechanical properties of the films significantly, even though they were present in a small amount. This should originate from improved plasticity or adherence resulting from the interaction between the starch matrix and the low molecular weight fraction through hydrogen bonding, since the latter has more abundant carboxylic and phenolic hydroxyl polar groups [40,41]. Based on the results obtained from this study, the specific lignin fractions are suggested to fulfil the required properties of the composite films, which is expected to facilitate lignin’s further development in the materials field

Materials and Reagents
Successive Solvent Fractionation of Lignin
Preparation of Tunicate CNF-Starch-Lignin Films
Lignin Characterization
Density Measurement
Transmittance Measurement
Tensile Test
Lignin Diversities after Successive Solvent Extraction
Impact
Impact of Lignin on Film Mechanical Properties
Impact of Lignin on Film Thermal Stability
Conclusions
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