The gradient high entropy alloy coating prepared in-situ by bidirectional diffusion of Mo/Nb and FeCoCrNi

Abstract

Based on the influence of Mo and Nb content on the eutectic degree of FeCoCrNi high-entropy alloy (HEA), this study prepared in-situ HEA composite coatings with a gradient eutectic degree using the principle of element diffusion in the molten pool under a laser beam, namely Mo-CC and Nb-CC. Both of the two coatings were composed of the face-centered cubic (FCC) phase and Laves phase. Within the coating, there was a gradual decrease in the Laves phase and an increase in the FCC phase from top to bottom. The Laves phase in Mo-CC was rich in Mo (21.36 at.%) element and exhibited an orientation relationship with the FCC phase of [01¯1]Laves//[01¯1]FCC. The phase interface was a non-coherent crystal plane. The Laves phase in Nb-CC is enriched with Nb (36.15 at.%) element and demonstrated an orientation relationship with the FCC phase of [1¯2¯1]Laves//[001]FCC. The phase interface was a semi-coherent crystal plane. Furthermore, the process and mechanism of FCC phase transformation into FCC + Laves phase were elucidated by examining the mixing enthalpy, lattice distortion, and atomic radius difference. In terms of properties, the hardness of Mo-CC and Nb-CC from the top to the bottom section gradually decreased from the outer to inner section. Nb-CC possessed a higher surface average hardness (773.66 HV0.3) and superior tribological properties compared to Mo-CC. The gradient control method for HEA and the phase structure formation mechanism presented in this study provided valuable insights for the research and development of new HEA coatings.