Abstract

In this study, the etch mechanism of ALD deposited Al2O3 thin film was investigated in BCl3/Cl2/Ar plasma. The experiments were performed by comparing etch rates and selectivity of Al2O3 over hard mask materials (such as SiO2, and Si3N4) as function of the input plasma parameters such as gas mixing ratio, DC-bias voltage and RF power under fixed process pressure. The maximum etch rate was obtained at 115.75 nm/min under 5 mTorr, RF power 600 W, Cl2 10% was added to BCl3/Ar plasma, and the highest etch selectivity was 1.17 over Si3N4 under the 10 mTorr process pressure, −50 V DC-bias voltage. We used the X-ray photoelectron spectroscopy (XPS) to investigate the chemical reactions on the etched surface.

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