THE ESTIMATION OF THE EFFECT OF COKE, OBTAINED WITH PARTICIPATION OF VOLUME-MODIFYING ADDITIVES, ON THE TECHNICAL AND ECONOMIC INDICATORS OF BLUST FURNACE SMELTING

Abstract

The article deals with the effect of the coke resistance index CSR (Coke Strength after Reaction) on the technical and economic indicators of the blast furnace process. It is shown that in the production of metallurgical coke using volume-modifying additives in the amount of 0.25% by weight of the coal load, its strength improves, in particular, index CSR. As a volume-modifying additives, α-Al2O3 electrocorundum and α-SiC carborundum with a particle size of <45 μm and vibromilenum α-SiC carborundum with a particle size <12 μm were used.
 Due to the introduction of fine powders of electrocorundum and carborundum into the coal charge, the maximum increase in the coke post-reaction strength index (CSR) by 7.6% was obtained.
 The influence of changes in individual indicators of coke quality on its consumption and productivity of the blast furnace was assessed in accordance with the guidance document of the metallurgical division of Metinvest Holding LLC. This document contains a detailed methodology for use in analyzing fluctuations in specific coke consumption and throughput of blast furnaces influenced by changes in blast furnace process parameters (by factor analysis). This technique is based on quantitative relationships between changing parameters (factors) and specific coke consumption (blast furnace productivity).
 There has been made an expert technical and economic assessment of the feasibility of introducing 0.25% fine powdered α-Al2O3 and α-SiC powders into the mixture from the point of view of blast-furnace production with pulverized fuel injection technology. The results show that, despite the increase in the cost of coke with the introduction of volume-modifying additives into the mixture, a reduction in the cost of iron can be achieved due to the expected reduction in the specific consumption of coke due to an increase in its post-reaction strength.