Abstract

Four steels, C-Mn-0.05V, C-Mn-0.11V, C-Mn and C-Mn-0.03Nb, all essentially boron-free were subjected to processing to simulate the microstructure of a coarse grained heat affected zone (GC HAZ) and an intercritically reheated coarse grained HAZ (IC GC HAZ). This involved reheating to 1 350°C, rapid cooling (Dt8/524 s) to room temperature and then reheating to either 750°C or 800°C. The toughness of the simulated GC HAZ and IC GC HAZ was assessed using both Charpy and CTOD tests and the hardness of both zones was also measured. A detailed assessment of the size and area fraction of martensite-austenite (MA) phase in the IC GC HAZ in the steels was obtained from a combination of Scanning Electron Microscopy (SEM) and Image Analysis of the resultant SEM micrographs. In addition, the distribution of the M-A phase was examined by observing 250 fields at a magnification of 2 500 times in the SEM for each of the steels. It is clear that the alloying addition has a significant effect on the amount and size of the M-A phase. The addition of 0.05% V to the C-Mn steel resulted in the lowest IC GC HAZ Charpy 50J impact transition temperature and the 0.1 mm CTOD transition temperature. The corresponding size and area fraction of the M-A phase were the smallest of the four steels. Raising the level of vanadium to 0.11% caused a deterioration in IC GC HAZ toughness, which was reflected in a greater area fraction of M-A phase, larger mean and maximum sizes of M-A particles and significantly more fields containing M-A phase. The addition of 0.03%Nb produced poorer IC GC HAZ toughness data than C-Mn-V and C-Mn steels and this was related to the large size and area fraction of M-A phase quantified in the Nb steel. The presence of M-A phase is considered to be the dominant factor in determining the toughness of IC GC HAZ.

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