The Effect of Temperature, Cooling Rate and Casting Speed on Quality of Continuous Cast Steel Billets

Abstract

In continuous casting, the cooling rate, casting speed, and molten metal temperature significantly affect the quality of cast steel billets. Appropriate casting parameters can minimize quality problems such as surface, subsurface and interior crack, rhomboidity, oscillation mark depth, and central porosity. This research determines the relationship between defects and three significant factors temperature, cooling rate, and casting speed. The work has been performed on the two-strand continuous casting machine to investigate the billet (BS-4449 steel grade) cross-section of 150 x 150 cm2. The defects analysis through macro examination at different tundish temperatures (1510 °C to 1560 °C), varying cooling rates, and casting speeds (0.9 to 1.6 m/min). The present study provides detailed insight into the three parameters mentioned earlier, which directly affect the quality of cast steel billets.