Abstract

Abstract Reaction is the fundamental parameter by which the asymmetry of the velocity triangle of a stage is set. Little is understood about the effect that a reaction has on either the efficiency or the operating range of a compressor. A particular difficulty in understanding the effect of the reaction is that the rotor and stator have a natural asymmetry caused by the centrifugal effects in the rotor boundary layer being much larger than that in the stator boundary layer. In this paper, a novel approach has been taken: McKenzie’s “linear repeating stage” concept is used to remove the centrifugal effects. The centrifugal effects are then reintroduced as a body force. This allows the velocity triangle effect and centrifugal force effect to be decoupled. The paper shows the surprising result that, depending on how the solidity is set, a 50% reaction stage can either result in the maximum, or the minimum, profile loss. When the centrifugal effects are removed, 50% reaction is shown to minimize endwall loss, maximize stage efficiency, and maximize operating range. When the centrifugal effects are reintroduced, the compressor with the maximum design efficiency is found to rise in the reaction by 5% (from 50% reaction to 55% reaction) and the compressor with the maximum operating range is found to rise in the reaction by 15% (from 50% reaction to 65% reaction).

Highlights

  • 1.1 Effect of reactionIn the central stages of a multistage compressor, it is typically argued that symmetrical rotor and stator velocity triangles maximise the stage efficiency. Horlock (1958) and Cumpsty (1989) say this is because the static-pressure rise is split between the rotor and stator and so the adverse pressure gradient is balanced

  • When the centrifugal effects are reintroduced, the compressor with the maximum design efficiency is found to rise in reaction by 5% and the compressor with the maximum operating range is found to rise in reaction by 15%

  • 7.1.2 High reaction compressor Case B represents a second historic design philosophy where the reaction is maintained at 75% through all stages. This benefits from having no Inlet Guide Vane (IGV) or Outlet Guide Vane (OGV), it suffers from having a reaction which has a higher design loss

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Summary

Effect of reaction

In the central stages of a multistage compressor, it is typically argued that symmetrical rotor and stator velocity triangles maximise the stage efficiency. Horlock (1958) and Cumpsty (1989) say this is because the static-pressure rise is split between the rotor and stator and so the adverse pressure gradient is balanced. Horlock (1958) and Cumpsty (1989) say this is because the static-pressure rise is split between the rotor and stator and so the adverse pressure gradient is balanced. In the central stages of a multistage compressor, it is typically argued that symmetrical rotor and stator velocity triangles maximise the stage efficiency. This is the definition of 50% reaction, as described by equation 1.1. Denton (1993) argues for symmetrical velocity triangles maximising the stage efficiency, based on balancing the relative inlet velocities into the rotor and stator. There is a reduction in stage efficiency for asymmetric velocity triangles

Introduction
Effect of rotation
Thesis structure
Effect of reaction on compressor performance
Literature review
Literature review locus of optimum efficiency
Effect of rotation on compressor flowfield
Research Questions
Chapter 3 Computational model
CFD Setup
Aerofoil profile design
Setting solidity
Linear repeating stage model
Rotation model
Chapter 4 Profile loss
Framework of lost efficiency
Velocity triangle term
Constant solidity
Effect of varying solidity
Effect of work and flow coefficient
Incidence range
Summary
Design loss
Operating range
What controls maximum pressure rise?
Effect of reaction on endwall velocity triangle
Underlying mechanism
Why does rotation extend operating range?
Why are rotation effects larger in the rotor than in the stator?
Why does rotation extend operating range further at high reaction?
Effect of varying level of rotation
Stagewise distribution of reaction
Spanwise distribution of reaction
Low reaction compressors
Major findings
Findings
Recommendations for future work
Full Text
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