Abstract

This work increases our understanding of the effect of plant source on the mechanical and morphological properties of lignin-based polyurethanes. Lignin is a polymer that is synthesized inside the plant cell wall and can be used as a polyol to synthesize polyurethanes. The specific aromatic structure of the lignin is heavily reliant on the plant source from which it is extracted. These results show that the mechanical properties of lignin-based polyurethanes differ based on lignin’s plant source. The morphology of lignin-based polyurethanes was examined using atomic force microscopy and scanning electron microscopy and the mechanical properties of the lignin-based polyurethane samples were measured using dynamic mechanical analysis and Shore hardness (Type A). The thermal analysis and morphology studies demonstrate that all polyurethanes prepared form a multiphase morphology. In these polyurethanes, better mixing was observed in the wheat straw lignin polyurethane samples leading to higher moduli than in the hardwood lignin and softwood lignin polyurethanes whose morphology was dominated by larger aggregates. Independent of the type of the lignin used, increasing the fraction of lignin increased the rigidity of polyurethane. Among the different types of lignin studied, polyurethane with wheat straw soda lignin exhibited storage moduli ~2-fold higher than those of polyurethanes incorporating other lignins. This study also showed that during synthesis all hydroxyl groups in the lignin are not available to react with isocyanates, which alters the number of cross-links formed within the polyurethane and impacts the mechanical properties of the material.

Highlights

  • Over the past few decades, polymer materials have become important industrially produced materials due to their wide range of physical and chemical properties

  • Lignin extracted from a hardwood source, a softwood source, and a non-wood source were used to study the effects that the plant source of lignin has on targeted mechanical properties of lignin-based PUs

  • The storage moduli of lignin-based PUs synthesized with polypropylene glycol (PPG) cross-linker increased with lignin loading for all three lignin sources due to lignin acting as the rigid component

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Summary

Introduction

Over the past few decades, polymer materials have become important industrially produced materials due to their wide range of physical and chemical properties. These polymer materials have found use in a vast array of technologies ranging from wiring, coatings, sports, and medical devices to cell phones, houses, automobiles, and planes. The demand for new and more elaborate technologies that are more robust than their predecessors will continue to increase. Further research is needed to synthesize and understand new polymer materials that will allow the advancement of modern technology into the future

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