The effect of oil mist supply on cutting point temperature and tool wear in driven rotary cutting

Abstract

We examined cutting point temperature and tool wear in driven rotary cutting. Cutting tests under dry and minimum-quantity-lubrication (MQL) conditions of stainless steel (SUS304) were carried out. Cutting point temperature was measured using a tool-work-thermocouple method at various cutting speeds. Cutting point temperature tends to increase with increased cutting speed. In driven rotary cutting, cutting point temperature was lower than that of non-rotation cutting. At high-speed cutting of 500m/min, cutting point temperature was over 1200°C in the non-rotation tool, but 1000°C with driven rotary cutting. In addition, when driven rotary cutting was used with MQL, cutting point temperature was decreased to 900°C. The magnitude of tool wear corresponded almost precisely to cutting point temperature. Severe adhesion on the rake face was observed and resulted in progressive wear on the rake face in rotary cutting at a cutting speed of 100m/min. The appropriate cutting speed range passively shifts higher from the viewpoint of cutting temperature with rotary cutting.