Abstract

The effect of the irreversible addition-fragment chain transfer agent, butyl(2-phenylallyl)sulfane (BPAS), on the course of the emulsion polymerization of styrene and on the product molecular weight was investigated. The emulsion polymerizations were performed using various amounts of sodium dodecyl sulfate (SDS) as the surfactant and potassium peroxodisulfate (KPS) as the initiator. The relationships between the rates of polymerization (\(R_{p} \)) and the number of particles per volume (\(N_{c} \)) with respect to the concentrations of KPS, SDS, and BPAS were found to be \(R_{p} \propto \left\lbrack KPS \right\rbrack^{0.29} \), \(N_{c} \propto \left\lbrack KPS \right\rbrack^{0.26} \),\(R_{p} \propto \left\lbrack SDS \right\rbrack^{0.68} \), \(N_{c} \propto \left\lbrack SDS \right\rbrack^{0.72} \), and \(R_{p} \propto \left\lbrack BPAS \right\rbrack^{- 0.73} \) . The obtained relationships can be attributed to the exit of the leaving group radicals on BPAS from the polymer particles. The experimental values of the average number of radicals per particle (\(\overset{\_}{n} \)) were strongly dependent on the BPAS concentration and were in good agreement with the theoretical values (\({\overset{\_}{n}}_{theo} \)) from model calculations. The number-average molecular weight (\(\overset{\_}{M_{n}} \)) can be controlled by BPAS over nearly the entire conversion range, which is also in agreement with the mathematical model. In addition, the transfer rate coefficient (\(k_{tr} \)) of BPAS can be estimated as 326 L/mol/s at 70 \(^\circ\)C. Moreover, similar good results were found for the tested redox reactions at 30 \(^\circ\)C.

Highlights

  • Chain transfer agents (CTAs) are typically used in emulsion polymerization to control the product molecular weight, especially in the manufacture of synthetic rubber [1]

  • This study presents an example for evaluating the effect of an irreversible addition-fragmentation chain transfer (AFCT) agent, butyl(2-phenylallyl)sulfane (BPAS, Scheme 3) on the emulsion polymerization of styrene

  • ConcluTshioenksinetics of the styrene emulsion polymerization in the presence of BPAS based on the irreversible AFCT mechanism was investigated

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Summary

Introduction

Chain transfer agents (CTAs) are typically used in emulsion polymerization to control the product molecular weight, especially in the manufacture of synthetic rubber [1]. Allyl CTAs may potentially substitute mercaptans and can be applied to the emulsion polymerization of styrene as efficient molecular weight regulators without requiring significant modification of current industrial facilities. Allyl CTAs may potentially substitute mercaptans and can be applied to the emulsion polymerization of styrene as efficient molecular weight regulators without requiring significant modifPicolaymtieorsn20o1f5,c7u, 1r9r1e8n–1t9i3n8dustrial facilities. Butyl(2-phenylallyl)sulfane with a moderate Ctr for styrene (Ctr = 0.68 at 60 ̋C) as a CTA in emulsion polymerization provides the best balance between the conflicting tendencies of the Rp and the efficiency for molecular weight control. This study presents an example for evaluating the effect of an irreversible AFCT agent, butyl(2-phenylallyl)sulfane (BPAS, Scheme 3) on the emulsion polymerization of styrene. The reaction temperature for run 1 to 13 is 70 ̋C; the reaction temperature for runs 14 and 15 is 30 ̋C. a The concentration ratio is the molar ratio; b The critical micelle concentration (CMC) of SDS is 6 ˆ 10 ́3 M and the values in this column are multiples of the CMC

Characterization
Theories for Evaluating the Kinetics of Emulsion Polymerization
Conclusions
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