The development of a sub-atmospheric two-phase thermosyphon natural gas preheater using a lumped capacitance model and comparison with experimental results

Abstract

The pre-heating of natural gas supplied to both domestic and industrial use is required to counteract the Joule–Thomson effect due to pressure reduction. Most existing pre-heaters are in the form of water bath heaters, where both the burner and exchanger are immersed in a closed water tank. These systems usually have a low efficiency, and as a result of thermal inertia have a long time lag to accommodate changes in Natural Gas (NG) mass flow rates.In this paper, the two-phase thermosyphon theory is implemented in a sub-atmospheric context to design and study a new preheating system in a transient fashion. This system is partially vacuumed (absolute pressure of 2kPa) to lower the temperature operation range to reduce the required working fluid volume, hence reduce the required energy and improve the response time. The transient numerical model is based on a lumped capacitance method, and the full system is solved by using a fourth order Runge–Kutta method. The numerical model is validated through comparison with experimental results. Minimum efficiency of 68% has been achieved in some tests, whilst maximum efficiency of 80% in other tests.Simulations of the thermosyphon preheater system have been performed to analyse the effect of changing the working fluid volume and composition.