Abstract

The rejection of pyrrhotite and pyrite has become a long-standing problem in the copper ore industry. This paper describes the first successful depression and adsorption mechanism of a novel and non-hazardous reagent, polyglutamic acid (PGA), on pyrrhotite in the selective flotation of chalcopyrite with xanthate as the collector, making use of various laboratory-scale measurement techniques. The addition of PGA inhibited the flotation of pyrrhotite much more strongly than that of the chalcopyrite in a wide pH range. The prior addition of PGA achieved an improved selective flotation of chalcopyrite from pyrrhotite at pH 8, at which the grade and recovery of chalcopyrite in concentrate were over 80%. Surface measurement techniques including XPS spectral, IR spectral, zeta potential, and reagent adsorption analyses indicated that the PGA interacted differently with the two minerals, and had much greater affinity towards pyrrhotite than chalcopyrite. The presence of PGA blocked the electrochemical activity of the collector on the pyrrhotite surface and thus depressed its flotation, whereas the adsorption of the collector and its oxidation to dixanthogen were more effective on the chalcopyrite surface, indicating a weaker interaction of PGA with chalcopyrite. Our results suggest that the application of PGA could replace the toxic inorganic depressants in flotation technology, and could significantly reduce the environmental impacts of processing.

Highlights

  • Copper, a nonferrous base metal, is required in every modern manufacturing industry

  • The depression and adsorption mechanism of a novel reagent, polyglutamic acid (PGA), on chalcopyrite and pyrrhotite flotation separation was successfully investigated in this study

  • The main findings can be summarized as follows: (1) Single-mineral flotation results revealed that the addition of PGA inhibited the flotation of pyrrhotite more strongly than that of the chalcopyrite

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Summary

Introduction

A nonferrous base metal, is required in every modern manufacturing industry. It is extracted mainly through the smelting processing of copper-bearing minerals. Pyrrhotite occurs either in hexagonal or monoclinic form. Monoclinic pyrrhotite is a strong ferromagnetic and is richer in sulfur, while the hexagonal form has no magnetic properties and is poorer in sulfur content [3]. Since the pyrrhotite contains relatively more iron (approximately 60% Fe) than pyrite (approximately 47% Fe), the misreporting of pyrrhotite in concentrates dilutes the grade of the metal [3,4]. The presence of pyrrhotite increases the sulfur content in copper concentrates, which causes the corrosion of equipment and pollutes the environment through SO2 emissions during the metallurgical processing [5,6]

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