Abstract

Hard coal is widely used as a source of energy, and a number of catalysts have been developed to minimize the noxious impact of this fuel on combustion. This paper presents the cost-efficiency analysis of a system for improving the combustion of solid fuels, especially fine coal, in power boilers. The system is provided with a control and supervision device. It has been designed for better accuracy in controlling the boiler operating parameters, with a view to improving combustion efficiency due to the use of catalysts. The tests were carried out for system capacities ranging from 3 to 100 MW. It was found that, depending on the size of the system in the range of 3–100 MW, savings in the fuel consumption ranged from 2% to 8% due to the implementation of novel solutions in the boiler plant operation and from 2 to 6% due to the use of the combustion catalysts. Apart from boosting energy efficiency, the use of catalysts and the efficiency-boosting system resulted in the costs of overhauls being cut by about 20%. The payback time depends on system capacities, and it is between 6.75 and 1.74 years for capacities ranging from 3 to 75 MW and 2.0 years for a 100 MW plant.

Highlights

  • During the last few decades, the consumption of energy has increased, owing to the development of new technology, based predominantly on a limited and unsafe energy structure, composed of such fossil fuels such as hard coal, petroleum and gas [1]

  • This paper presents the cost-efficiency analysis of a system that improves solid-fuel combustion in power boilers

  • It was found that the target user group uses mainly hard coal or fine coal as solid fuels

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Summary

Introduction

During the last few decades, the consumption of energy has increased, owing to the development of new technology, based predominantly on a limited and unsafe energy structure, composed of such fossil fuels such as hard coal, petroleum and gas [1]. More than 38% of electric energy globally is generated from hard coal [2]. In 1990, hard coal was produced by 13 member states of the present European Union, compared with only two states (Poland and the Czech Republic) in 2019 [4,5]. Poland produced 61.6 106 t of hard coal, which was 95% of total hard coal production volume in the European Union, whereas the Czech Republic did 3.4 106 t (5%) [6]. In comparison with 123 106 t in the year 2012, when the last peak in the hard coal production volume was observed in the European Union, Poland cut its production volume by 22%, and the Czech Republic did by 70%. All the other former hard coal-producing states had ceased their production by that time

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