Test and design of cold-formed steel closed built-up beams with double sigma sections and triple lipped channel sections

Abstract

Built-up section beams fabricated from several single sections are finding increasing use in the cold-formed steel (CFS) industry due to various advantages such as higher bending capacities, innovative new shapes, and elimination of eccentricity. However, a built-up beam is connected at discrete points along the longitudinal direction, which weakens the shear and flexural rigidities of the built-up section. The structural behaviour of built-up CFS beams is therefore more complicated than that of single section beams. This paper presents an experimental investigation on the moment capacity of screw fastened built-up CFS beams. To investigate the local, distortional, and flexural-torsional buckling of built-up CFS beams, four-point bending tests of 8 braced and 24 unbraced built-up C2C (fabricated from 2 sigma sections) section beams and C3C (fabricated from 3 lipped channels) section beams are conducted. Unbraced bending test specimens are tested at three lengths covering inelastic failure at short lengths to essentially elastic failure at long lengths. The strength predictions for the tested built-up beams are calculated using the current Direct Strength Method (DSM) in the AISI-S100 Specification. The comparison between the experimental results and DSM predictions indicates that the current DSM in AISI specification is overly conservative and unreliable for the types of built-up beam sections examined in this research, due to the incorrect failure mode prediction and underestimation of the critical elastic buckling stresses which is a key input to the DSM.