Temperature of the 45 steel in the minimum quantity lubricant milling with different biolubricants

Abstract

The conventional flood cooling is neither economically viable nor eco-friendly in the cutting process. The vegetable oil is biodegradable and environmentally friendly used as base oil for the minimum quantity lubricant (MQL) cutting, but the temperature field in the milling zone with different vegetable oils as lubricants remains unclear. The temperature of the MQL milling of the 45 steel was studied with cottonseed, palm, castor, soybean, and peanut oils as base oils. The effects of the fatty acid composition, carbon chain length, thermal conductivity, and viscosity on the milling temperature were also considered. The temperature distribution of the milling of the 45 steel with five different vegetable oils was simulated, showing that the cottonseed and the palm oils had good cooling effect. Experimental results were consistent with the findings obtained using the temperature simulation analysis. Compared with that of the flood milling, the temperature of the MQL milling with different vegetable oils decreased, and the temperature was reduced by 67.4% when the cottonseed oil was used. The surface quality of the workpiece was improved during the MQL milling. When the cottonseed oil was used as lubricant, the surface roughness (Ra) values decreased by 41.5%, 53%, and 50.2% when the cottonseed, palm, and castor oils, respectively, were used as lubricating fluids, which indicated that the advantages of biolubricants as base oils especially cottonseed, palm, and castor oils could be used as base oils for the MQL milling.