Techno-commercial viability of glycerol valorization to 1,2- and 1,3-propanediol using pinch technology

Abstract

Glycerol is a low-value by-product in biodiesel industries and an important platform chemical in biorefinery with vast derivative potentials. 1,2- and 1,3-Propanediol (PDO) are vital polymer precursors. Valorizing glycerol to PDOs is thus a promising approach for producing renewable chemicals and improving the economics of biodiesel industries. Therefore, this work demonstrated the techno-economic feasibility of PDOs for 100–2000 metric tons per day glycerol feed rate. 1,2-PDO was produced by selective hydrogenolysis of glycerol, while microbial batch and fed-batch fermentation of glycerol was considered for manufacturing 1,3-PDO with the co-production of 2,3-butanediol and ethanol. Pinch analysis was applied for process integration that reduced utility demands by around 19% for 1,2-PDO and 12–16% for 1,3-PDO. However, utilities were still major operating costs in these processes. Besides, utility consumptions and capital expenditures were considerably higher for 1,3-PDO by batch fermentation than 1,2-PDO due to low glycerol concentration (50 g/L). 1,3-PDO production cost (USD 3.42/kg) by batch fermentation was thus much more than 1,2-PDO (USD 0.98/kg). The minimum unitary selling price was USD 1.15 for 1,2-PDO and USD 4.90 for 1,3-PDO (batch) for 8.5% rate of return and five years payback period. However, the microbial 1,3-PDO produced by fed-batch fermentation was economically viable, with USD 0.78 and USD 1.02 as unitary production costs and minimum selling price.