Abstract

Tantalum–carbon micro-composite material (MCM) was produced by a process which combines plasma carburizing and heat treatment. The fabrication was performed in inductively coupled radio-frequency plasma, using CH 4–H 2–Ar mixtures, followed by a two-step heat treatment which includes solid solution and aging. The crystallography, microstructure and composition of the intermediate layers and of the MCMs were characterized by X-ray diffraction, scanning electron microscopy, energy-dispersive analysis and atomic force microscopy. The mechanical properties of the layers and of the MCMs were studied by laterally resolved depth-sensing indentation. It was found that the size and hardness within the recrystallized grains and carbon-rich grain boundaries are strongly related to the composition and thickness of the initial carburized layer. The mechanisms involved in the different process steps, in particular redistribution of Ta–C compounds and carbon diffusion towards the film bulk, are discussed.

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