Synthesis of Broadband Oversized Smooth-Walled Horn for High-Power Millimeter Wave

Abstract

This article proposes a synthesis method based on phase modulation to design broadband oversized smooth-walled horns for high-power millimeter-wave applications. The bandwidth of oversized smooth-walled horn is confined by the mismatch of the relative phase between TE <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">11</sub> mode and TM <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">11</sub> mode. By analyzing the mode conversion along horn, it is found that the phase of the generated TM <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">11</sub> mode can be influenced by the TE <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">11</sub> mode. Therefore, the synthesis method uses a slow waveguide taper, in which the generated TM <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">11</sub> mode is in a small fraction and its phase is efficiently influenced by TE <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">11</sub> mode, to modulate the relative phase of TE <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">11</sub> mode and TM <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">11</sub> mode. Using the proposed method, an oversized smooth-walled horn is designed, of which the phase mismatch is ±10° in the range of 32–38 GHz. The simulation results show that the proposed horn has a highly symmetric far-field pattern with a peak gain greater than 28 dBi in the range of 32–38 GHz and the sidelobe level has −19 dB decline compared with the peak gain. A prototype is fabricated and the near-field pattern measurement is carried out. The high correspondence of the simulated near-field patterns with the measured ones proves that the proposed method is an appropriate option to design broadband feed horns for high-power millimeter wave.