Synthesis of Bistable Compliant Four-Bar Mechanisms Using Polynomial Homotopy

Abstract

In this paper we formulate and solve the synthesis equations for a compliant four-bar linkage with three specified equilibrium configurations in the plane. The kinematic synthesis equations as for rigid-body mechanisms are combined with equilibrium constraints at the flexure pivots to form design equations. These equations are simplified by modeling the joint angle variables in the equilibrium equations using sine and cosine functions. Polynomial homotopy continuation is applied to compute all of the design candidates that satisfy these design equations, which are refined using a Newton-Raphson technique. A numerical example demonstrates design methodology in which the homotopy solver obtained eight real solutions. Two of them provide two stable and one unstable equilibrium, and hence, can be used as the prototype of bistable compliant mechanisms.