Synthesis and purification of single-walled carbon nanotubes by methane decomposition over iron-supported catalysts

Abstract

This article describes the synthesis and the purification of carbon nanotubes. Large quantities of single-walled carbon nanotubes (SWNTs) with few defects and very small amount of amorphous carbon coating have been synthesized by catalytic decomposition of methane over well-dispersed iron particles supported on MgO at the temperature range from 800to1000°C. It was found that the quality of carbon nanotubes was slightly increased as increasing growth temperature while the yield was decreased to some degree. It was also found that the as-grown SWNTs can be separated easily from the support by a simple acidic treatment rather than thermal oxidation to obtain a product with high yields of SWNTs. Above 94wt% high purity SWNTs were obtained by combining two-step processes of thermal oxidation in air and acid treatment without multistep filtration. The as-grown and purified SWNTs were also characterized by field emission scanning electron microscopy, x-ray diffraction, and Raman spectroscopy.